300ºC Max Lab Scale Roll to Roll Melt Extrusion Machine for Preparing Polymer Membrane

STA-300C is a Lab-scale melt extrusion machine for preparing various polymer-based composite membranes with thickness from 0.1 mm to 1.0 mm, such as PEPEO, TPU, PP, EVA, PVC. It also can be used to make flexible solid electrolyte membranes.

  • product details
  • SPECIFICATIONS:

    Input Power

    208~240 VAC three-phase, 50/60Hz

    380V, 3 phases available upon request

    Max power consumption: 8000 W  

    > 40A air breaker required

    The power cable is included without a plug

    Melting Cylinder

    The raw material is fed into the melting cylinder via a screw rod by a servo-motor at a variable speed

    Cylinder: 38CrMoAlA  Nitrided steel with ID 25 mm

    Screw rod Speed: 0 - 95 RPM adjustable

    The melting chamber is heated by three-zone up to 300ºC with independent precision temperature control

    The melting material will be fed into the extrusion head, which is heated by three heating zones up to 300ºC with independent temperature control

    Melt Extrusion Die

    The extrusion die is made of  5CrNiMo hardened steel with smooth polishing

    Heating plates are fixed on the two sides of the extrusion die

    Die lip width: 300 mm

    Extrusion width: 270 mm adjustable

    Extruded membrane thickness:   0.1 mm - 1.0 mm adjustable.

    Extrusion material: PE, PEO, TPU, PP, EVA, PVC, etc. which has the melting point < 300ºC

     Rolling

    Three rollers with water cooling are used for flatting the extruded melt to form a membrane

    Rollers size: 160 mm OD x 300mm L

    Rollers space: adjustable manually

    A recirculating water chiller with a 16 L/minute flow rate is included

     Winding Device

    The winding device is separated from melting extrusion for easy moving

    Winding speed is adjustable between 0 - 60 RPM

    Winding roller dimension: 75 mm Dia x 300 mm L

     Control Panel

    PLC touchscreen control panel to all parameters:

    The temperature in each heating zone

    Feeding speed of raw material

    Rolling speed for extrusion melt

    Winding speed with tension control

     Warranty

    One-year limited warranty with lifetime support (demo before purchase available)


    SPECIFICATIONS:

    Input Power

    208~240 VAC three-phase, 50/60Hz

    380V, 3 phases available upon request

    Max power consumption: 8000 W  

    > 40A air breaker required

    The power cable is included without a plug

    Melting Cylinder

    The raw material is fed into the melting cylinder via a screw rod by a servo-motor at a variable speed

    Cylinder: 38CrMoAlA  Nitrided steel with ID 25 mm

    Screw rod Speed: 0 - 95 RPM adjustable

    The melting chamber is heated by three-zone up to 300ºC with independent precision temperature control

    The melting material will be fed into the extrusion head, which is heated by three heating zones up to 300ºC with independent temperature control

    Melt Extrusion Die

    The extrusion die is made of  5CrNiMo hardened steel with smooth polishing

    Heating plates are fixed on the two sides of the extrusion die

    Die lip width: 300 mm

    Extrusion width: 270 mm adjustable

    Extruded membrane thickness:   0.1 mm - 1.0 mm adjustable.

    Extrusion material: PE, PEO, TPU, PP, EVA, PVC, etc. which has the melting point < 300ºC

     Rolling

    Three rollers with water cooling are used for flatting the extruded melt to form a membrane

    Rollers size: 160 mm OD x 300mm L

    Rollers space: adjustable manually

    A recirculating water chiller with a 16 L/minute flow rate is included

     Winding Device

    The winding device is separated from melting extrusion for easy moving

    Winding speed is adjustable between 0 - 60 RPM

    Winding roller dimension: 75 mm Dia x 300 mm L

     Control Panel

    PLC touchscreen control panel to all parameters:

    The temperature in each heating zone

    Feeding speed of raw material

    Rolling speed for extrusion melt

    Winding speed with tension control

     Warranty

    One-year limited warranty with lifetime support (demo before purchase available)